Regarding workplace efficiency, few things will help out more than a good hoist. Hoist systems allow your employees to work faster while using less energy, which leads to higher production. However, there are many different types of hoist systems and it’s important to choose the right one for your needs.
Different Types of Hoists For Various Applications
In general, there are three different types of hoist systems – ceiling, gantry, and stationery. However, there are many different types of hoists that fall within these categories. Let’s take a look at five of the most popular types of hoist systems and examine how they operate.
Pneumatic hoist systems, also known as air hoists, are a very common option in the workplace. Unlike other types of hoists that require electricity, pneumatic systems operate through the use of a compressed air system. Additionally, these are one of the strongest and most powerful hoist systems available, as they can lift upwards of 100 tons. These systems also don’t overheat like other systems do, because of how air flows through them.
A pneumatic hoist hangs from the ceiling and moves around on a track. You can use it to lift heavy objects or levitate items in the air for various purposes.
If you don’t need to lift more than 20 to 25 tons of weight at a time, chain hoists are a great option. They’re typically used as a manual hoist system, which means they’re more affordable than electric or air systems. And, because these systems use chains rather than ropes, they almost never give out and are extremely durable.
Chain hoist systems are best utilized at construction sites, warehouses, and anywhere else where you need to lift objects straight into the air.
Wire Rope Hoist
Wire rope hoists are more mobile and maneuverable than other types of hoist systems. A wire rope hoist is typically situated on a sort of track and travels back and forth along a straight line. It’s often coupled with an electric or pneumatic system because it’s used to lift and move extremely heavy objects. They are the hoist system of preference for factories, foundries, and manufacturing plants.
As the name indicates, manual hoist systems don’t operate with air, gas, or electricity. Instead, they rely on a traditional pulley system with gears to provide leverage to lift things into the air. While these hoists must be operated by hand, they can lift up to 50 tons of weight. They allow you to lift much more weight than you could on your own, but there are limits to what one person can do.
Manual hoists can get used in any facet or capacity, but only by those strong enough to handle them.
Powered hoists, also known as electric hoists, are the polar opposite of manual hoists. They operate with a motor and electricity for maximum power and usage. However, because electric hoist systems use a motor, they’re prone to overheating and can’t get used non-stop for long periods of time. They’re better suited for occasional heavy lifting or frequent light lifting.
Who to Contact for All Your El Paso and Albequerque Hoist Needs
Whether you need an electric, pneumatic, manual, wire rope, or chain hoist system, Wisco Supply is here to help. We’re an industry leader in El Paso and Albequerque for hoists, cranes, and all your industrial needs. We even have compressed air systems that will pair nicely with your new pneumatic crane if that’s the route you decide to go. Contact us or call (915) 544-8294 for more details and to schedule an appointment.
As an essential part of any commercial building, a boiler should be regularly maintained to prevent wear and tear. Maintenance usually requires the expertise of trained technicians. But even with top-notch maintenance that will help you get the most out of your boiler, the system will eventually need to be replaced to prevent it from shutting down unexpectedly.
Below are some common signs you might need to replace your commercial boiler system.
The average lifespan of a commercial boiler system is between 15 and 20 years. Cast iron boilers may last longer, but they, too, will become less efficient as they age.
It should go without saying that boilers that have received routine maintenance over the years will last longer. This is because they will have operated optimally for the majority of their operational lives.
However, if you’ve been using your boiler for 15 years or more, it might need to be replaced soon. At the very least, we recommend planning and budgeting for a replacement in the coming years.
If rooms are heating unevenly, it might be a sign that you need to replace your boiler system. Age is a common factor in irregular heating since a worn-out boiler struggles to meet demand and maintain a comfortable temperature.
Temperature variations may also indicate that the boiler’s controls are malfunctioning. Although this can be fixed, doing so is only a temporary fix. It will allow you to get more out of the boiler, but it will eventually need to be replaced.
High Energy Consumption
Commercial boilers and heating systems lose efficiency as they age. This causes them to use more energy to produce the same quantity of heat. Usually, a sudden, unexpected rise in energy costs can indicate a boiler problem. Even though your industrial boiler might still be dependable, it’s a good idea to get a new, high-efficiency heating system, as this will save you money on energy costs.
Boilers do occasionally generate noise. However, if you hear loud banging or clanging, you should have it checked out immediately. Loud noises typically indicate a blockage or pressure problem. The only way to be certain is to have it examined by a qualified technician. The problem could be addressed with basic maintenance or repairs on a worn-out component. Or it can indicate the boiler system needs a complete overhaul.
The end product of incomplete combustion is Carbon Monoxide (CO), a deadly compound that sometimes leads to death. Incomplete combustion is often caused by dirt or soot preventing the proper mixture of gas and air from entering the combustion chamber. To ensure you and others are safe and to avoid carbon monoxide poisoning, you should change your boiler system as soon as this is noticed.
A leaking boiler system is a very important warning sign. In addition to making boiler operation risky, it may as well be an indicator that your boiler is about to fail. You should routinely check for leaks, and if any are present, you should immediately call a technician to fix them and prevent a flood.
Most of the time, leaks do not require an overhaul of the whole system, but it is still important to get them checked regularly.
Replacing Your Commercial Boiler System in El Paso
Do you think it’s time to replace the boiler system in your building? With a wide range of industrial equipment, products, and services, Wisco Supply is your best option for high-quality commercial boiler systems. Our services also include the installation, repair, and maintenance of boiler systems.
Warehouses are large open spaces. This space presents specific challenges to managers and property owners who need to keep the warehouse cool for their workers. Warehouse managers understand the importance of temperature control in their facilities. The rising heat can create problems for the day-to-day operations and workflows, but installing the right air systems and equipment makes all the difference.
We explore some of the challenges of temperature regulation in warehouses and the best air system and equipment to deal with it.
If you are looking for industrial-grade equipment in El Paso, call Wisco Supply. We are the region’s leading industrial supplies wholesaler providing superior products and services to the private and government sectors.
Challenges of Warehouse Temperature Regulation
For warehouse managers, temperature regulation in their warehouse presents several challenges in the winter and the summer. These problems include:
- Heat/Cold air containment: Because of the spatial distribution in most warehouses, the most difficult challenge is controlling the temperature and keeping the heat or cold in or out. When there are extra spaces, more opportunities for air leaks exist. Some of these potential problem points include the windows and the wide doors.
- Rising Energy Bills: Whether you are heating or cooling your warehouse, the concern for energy efficiency and bills is always at the forefront. Warehouse managers have to keep their budgets in mind to ensure that they use their cooling or heating efforts in the most efficient way possible.
- Air Flow: Even powerful HVAC systems can have difficulties in adequately handling the settling of space due to the large and enclosed spaces. When this air becomes stagnant, it can have consequences. To begin with, this stagnant air reflects on the health of the environment and can lead to what is called sick building syndrome. This happens when employees breathe in this air and become ill.
How Heat Impacts Manufacturing Warehouse Teams
Despite the difficulties in cooling the space, it is vital for production and the health of the employees that there is temperature control. As temperature rises, it leads to a loss of productivity. Here’s how rising heat can impact your team:
- Heat exhaustion
- Heat stroke
- Heat cramps
- Loss of productivity
- Poor focus
Controlling the temperature is part of maintaining a welcoming work environment and keeping employees productive. At the same time, it can be essential for your operations because of equipment or products that require some degree of temperature control.
How to Cool a Warehouse More Efficiently
As a warehouse manager, you have several options when it comes to cooling your warehouse. There are ways you can cool your space much more effectively. They are the following:
- Installing Industrial fans. High volume/low speed (HVLS) ceiling fans are an effective way to keep the air moving. As mentioned above, one of the most difficult challenges presented to warehouse managers is how to keep the airflow from stagnating. These fans do a great job of keeping the air moving. High volume, low-speed fans are an essential component of ventilation. When temperatures rise, the large fan blades rotate counterclockwise, which sends air circulating in multiple directions.
- Industrial fans or cooling systems on the floor. In addition to HVLS ceiling fans, installing industrial-grade ceiling fans on the factory floor enhances the air circulation in the entire space.
- Insulation. Just like in a home or other structures, insulation plays a vital role in energy use and the effectiveness of any air system. Insulating a warehouse ceiling and outer walls keeps the building cool. It helps with temperature regulation and avoids the unnecessary loss of heat or cold from the building.
- Portable air conditioners. Certain areas in a warehouse require more air floor and cooling, so you can consider portable air conditioners that target a certain area. For many factories or warehouses that have workstations, these portable air conditioners help in cooling off segments of the area.
- Condition trailer environments. If your warehouse includes sections such as loading docks, you can install air systems and fans designed for manual loading and unloading environments. These systems provide directional airflow in a trailer.
- Incorporate air filters. By adding air filters to your systems, you can control the quality of the air a little more. Certain air systems like this help the air remain clean.
Looking for Air Systems for Your Warehouse? Call Wisco Supply
At Wisco Supply, we provide industrial and commercial buildings with the necessary equipment to maintain their operations. In the summer months, a warehouse can be difficult to cool, which can pose problems to your productivity and your operations.
Want to learn more about air systems and equipment to keep your warehouse cool? Call Wisco Supply in El Paso and talk to one of our expert team members.
The world would be a lot different without commercial boilers. Without these systems, our schools, office buildings, stores, and hospitals would be cold and uncomfortable buildings. Thanks to commercial boilers, our buildings can be warmed and heated. These pressurized systems are incredibly resilient and efficient, but they do run into problems from time to time.
So what are some of the most common boiler problems? Let’s take a look at these issues and their solutions.
If you’re dealing with commercial boiler issues in El Paso, contact a Wisco Supply professional and get solutions today.
The Commercial Boiler and Its Functions
Commercial boilers are heavy-duty pressurized systems that utilize electricity or burn fuel to heat water and provide heating for larger buildings. Manufacturers design boilers to be efficient, as they are tasked with providing heat for entire buildings. A broken boiler spells trouble to most businesses or commercial property managers, as they must scramble to get the problem solved right away.
How Does It Work?
Commercial boilers use electric coils or burners to produce heat and transfer it to the water. This process produces hot water or steam—this varies based on the type of boiler. This hot water or steam is then sent and circulated via pipes throughout the commercial facility. The water and steam transfer to the radiators or other components that will disperse the heat.
The most common fuel for boilers is natural gas. Other types of boilers might use electric coils to produce heat from electricity. The common components of the boiler include:
- The burner
- The combustion chamber
- The heat exchanger
- System controls
Common Boiler Issues to Be Aware Of
Because a boiler operates for long periods and through difficult conditions, these systems need to be robust. It’s not uncommon, however, for boilers to experience some wear and tear and begin losing power over time. Regular maintenance and service can prevent this from happening. It stops issues from getting worse and catches problems early enough to replace parts or address concerns. Common issues in commercial boilers include:
#1 Lack of Maintenance
One of the best ways to have a boiler malfunction is by ignoring regular maintenance schedules. As many experts will tell you, irregular or bad maintenance is at the center of a lot of boiler problems. When a boiler is used regularly, it needs regularly scheduled maintenance.
How to address: Contact your local boiler servicing company to schedule maintenance. Most companies will offer a regularly scheduled check-up so that you don’t have to remember to call.
#2 Missing Insulation
When a boiler is missing insulation, your boiler’s efficiency will suffer. The boiler needs to retain heat and one way the boiler accomplishes this is through insulation. The insulation keeps the heat from dispersing in order to save fuel. When heat is released, it forces the boiler to work harder and requires more fuel to maintain proper pressure and temperature.
How to address it: Install high-quality insulation in the boiler. Use a professional to inspect the existing insulation and replace it with high-quality materials.
# 3 Water Leaks
If your commercial facility has a steam or hot water boiler, leaks are always something to keep an eye on. Some leaks are visible and easily spotted as they drip around the tank or pipes, but other leaks may not be as obvious. Air vent leaks, for example, may not always be easily spotted. A water meter can help detect some of these hidden leaks by determining where the system is losing water. If no water heater can be identified, there might be other issues such as atmosphere moisture entering the boiler system.
How to address it: Have a technician investigate the cause of the leak if it is not obvious. If there is a corroded tank, it might simply be time to replace the tank with a new one. If there is a faulty pressure valve, then this can be repaired by a professional.
#4 Pressure-Related Issues
Pressure-related issues can span a great many causes. When it comes to pressure-related boiler problems, you might be dealing with leaks, tank leaks, or on-off water feeds. If there is a lack of pressure, it can be directly related to a leak. Leaks in the exterior tanks are also common and lead to an increase in pressure. If boilers have an on-off type water feed, problems with temperature variance can cause steam production to decrease and this can cause the boiler to drop.
How to address it: Begin by checking the system pressure regularly. When changes in pressure occur, it might indicate a problem with the pump or steam trap.
#5 Buildup & Clogs
A boiler system that uses poor water quality source or hard water might experience different effects. Calcium and other minerals can accumulate on the pipes and throughout the boiler slowing the flow of steam.
How to address it: Depending on the kind of boiler, the clog may be happening throughout different components. Call an industrial boiler professional to identify the clog and unclog it using safe measures that won’t damage the system.
Need Professional Commercial Boiler Services and Maintenance?
Here at Wisco Supply, we provide industrial supplies for your commercial boiler needs. If your boiler is up for regular maintenance or needs a part change, trust an experienced supplier to point you in the right direction.
Have questions about boiler components or other industrial supplies. Call Wisco Supply in El Paso and get help from our experienced team.
Compressed air plays an important role across many industries. From the residential sphere to the commercial to the industrial world, air compressors are an essential tool for a variety of operations and applications. While the concept is the same, an industrial compressor is very different from the compressors people have at home to pump up their bicycle tires or deflated basketballs. Depending on the application, these air compressors can possess any number of settings and be either rotary, reciprocating, or any of the other commonly used rotators in the industry.
Because of the importance of this apparatus, we can never spend too much time discussing some of its main functions and the roles it plays across some of our most important industries. In the past, we’ve discussed the adventures of the air compressor during World War II and the air compressor’s role in an industrial setting. Today, we dive a little deeper into this fascinating world of the air compressor.
Most industrial facilities today use the air compressor for a variety of operations. Walk into any industrial facility, plant, or factory, and you’ll find at least one or two air compressors that are necessary for their day-to-day operations.
Industrial air compressors operate at higher pressure levels than commercial units. Industrial air compressors have a bigger engine size. They possess higher horsepower motors and heavier-duty components.
Industries that Use a Wide Variety of Air Compressors
As mentioned above, the air compressor is highly versatile. Because there are different types of air compressors and different sizes, they can accommodate any number of applications. Below are just a few examples of air compressors in specific industries.
Agriculture and farming
Compressed air is used throughout the agriculture industry. From hand tools like pneumatic staplers, spray paint guns, and nail guns to inflating flat tires in farming equipment. A flat tractor or ATV tire can derail the daily workload. Having an air compressor on hand helps the equipment get back to work quickly and efficiently. Other uses in agriculture include dairy machines, such as milking robots which use pneumatically-controlled machines that help milk cows. When it’s necessary to clean production areas, stables, warehouses, etc, using compressed air can make the process much more efficient.
The automotive industry uses compressed air for many applications as well. Air compressors are used in the assembly process. Robotic machinery powered by compressed air can lift, position, or transport vehicle components as they move through the line. The machinery doing the heavy lifting tends to be powered by compressed air. In the beginning stages of the assembly, a shell is secured on a conveyor system and then progresses through the production line. Air compressors are also used in the cleaning and painting applications of the vehicle. As it approaches its final touches, air compressors add the final layer of paint.
Petroleum and oil industry
The petroleum and oil industry needs a lot of heavy hauling as well. Compressed air is a part of the drilling process. Both onshore and offshore drilling requires the use of rigs, compressors, and other heavy-duty equipment. Drilling in high depths will require a lot more air pressure. Other necessary tasks in the industry include well testing and pipe and process services that also need compressed air as part of the operations.
Perhaps a little less talked about is the furniture industry. When it comes to furniture manufacturing, factories and sawmills use a lot of compressed air equipment to sort, cut, or transport material such as logs. Furniture manufacturing will use rotary screw compressors or reciprocating compressors, depending on how big the job is. For smaller wood-working operations reciprocating piston models can get the job done. When it comes to larger sawmills with high-volume operations, the rotary screw compressor can work better.
In metals fabrication, a reliable air compressor system is essential for the many operations. In this industry, air compressors are used to power the necessary equipment used for cutting, welding, and fastening metal projects, as well as sandblasting. Compressors are also used for powering tools, clamping, cleaning, injection molding, and more.
While the pharmaceutical industry is highly regulated and requires slightly different needs, compressed air still plays a major role in many important applications. The compression needs in this industry need to be free of certain contaminants because of the sensitive nature of the material. Oil-free air is needed in the manufacturing of medicine and similar products. The air used must meet stringent requirements of purity to ensure no contamination occurs.
Other industries that use air compressors include textiles, rubber and plastics, pulp and paper, and lumber and wood.
For Industrial Supplies, Trust a Wholesale Supplier of Quality Equipment
Here, at Wisco Supply, we provide quality equipment components and parts to the manufacturing industry and others. We carry a wide range of industrial equipment and products. From monorails, hoists, cranes, and, of course, air compressors and boilers. All of these are industrial-grade and meant to assist in the most crucial applications throughout various industries.
Want to learn more? Call Wisco Supply and connect with us today.
The construction industry is not the only one that gets to use powerful heavy-lifters. Several industrial settings, facilities, and manufacturing plants require the help of heavy-duty machines to help them move around heavy equipment or cargo. In these settings—just like in construction— safety is the utmost priority. So how do cranes and other specialized machines and vehicles play a role in power plants and other industrial settings?
Let’s take a look.
First, Let’s Talk Cranes
Cranes are reliable machines that are used widely across various industries including the construction industry, manufacturing, power plants, factories, and more. The central function of these cranes is their ability to transport heavy loads in a fraction of the time it would take human bodies to move the same load. Historically, there are several different types of cranes that are widely used including tower cranes, telescopic cranes, crawlers, and rough terrain cranes. We’ve written about the four major types of cranes in a past post as well.
In addition to their heavy-lifting capabilities, they can reach high and awkward places that would otherwise require a large team of people. Movement is critical in industrial and power plant settings, as there is always equipment, loads, and other merchandise that needs to be moved.
Industrial Equipment to Get Things Moving
The industrial world deals with a lot of heavy equipment and cargo. Cranes and hoists are used in this sector for various tasks. The advantage of a crane is its ability to move a load from one place to another while shifting directions easily. Because manufacturing plants or factories have full crews and team members, safety is critical when moving any time of equipment or load from a high altitude.
What Are Some of the Most Commonly Seen Industrial Hoists?
These hoists are utilized for lowering, lifting, and moving heavy-duty, high-capacity loads without much effort. Instead of taking an entire team and a whole day to move a heavy load, hoists and cranes do it with minimal effort and with only one or two crew members. In an industrial setting, it’s not uncommon to have manual chain hoists and trolleys, air chain hoists and trolleys, electric wire rope hoists, electric chain hoists, and more. These hoists are suitable for handling high-volume loads in machine shops, steel warehouses, and fabricating plants and mills.
Manual Chain Hoists & Trolleys
Hoists are practical devices used for lowering and lifting a load. They do so through the means of a drum or lift-wheel. The American Society of Mechanical Engineers defines overhead hoists as a standard machinery unit used for lifting or lowering a freely suspended or unguided load. These useful little units can form part of an overhead crane as well.
A variety of different types of hoists exists as well. This includes trolley hoists, chain hoists, pneumatic hoists, and air hoists.
Air Chain Hoists & Trolleys
These hoists are used for a wide range of applications and facilitate control, enhanced productivity through their efficient high-speed lifting, and more. These hoists can be used for grain handling and storage, pharmaceutical processing, and other applications in pharmaceutical or chemical processing, as well as other day-to-day operations in power plants.
Electric Chain Hoists & Trolleys
These machines are great for difficult indoor and outdoor environments. Chain hoists and trolleys lift and lower heavy-duty loads even in harsh conditions. They are particularly effective at doing repetitive tasks effectively with a high amount of control and flexibility.
Overhead Cranes Used in Power Plants
The energy-producing sector is an important sector in the United States. It handles delicate equipment and materials and often uses overhead cranes in its facilities. Many overhead cranes, for example, are used to lift and assemble stators and rotors in power plants.
How are Overhead Cranes Used Inside Power Plants?
These machines have several benefits that make them useful and necessary in the power plant setting or in power generating sites around the world. The power industry has very unique demands when it comes to reaching high altitudes and working on equipment and other infrastructure. Cranes in these settings must be able to operate in harsh or difficult environments without losing precision or compromising safety. Some of the benefits and features of this heavy machinery include:
- Reliable performance: These bad boys can take a lot of wear and tear. High-quality equipment will reduce the need for consistent maintenance and costs to service the machine.
- High performance: These cranes will have the ability to travel efficiently and at moderate speeds. The smoothness of the machines means that there is a lot less impact on the workshop or risk of damaging equipment or other infrastructure. These machines are constructed to deliver precision and reliable transportation and that’s precisely what they do.
Looking for High-Quality Industrial Equipment? Look No Further than Wisco Supply
As the leading supplier of high-quality and reliable industrial equipment and tools, Wisco Supply works across all sectors to ensure warehouses, factories, and power plants have what they need when it comes to equipment and machinery.
Have questions about what we have to offer? Call Wisco Supply today and talk with one of our knowledgeable reps about our cranes, monorails, hoists, and more.
Whether it’s mechanical, electrical, digital–your industrial equipment is going to be subject to wear and tear over time. A wearing part can reduce the efficiency of a piece of equipment or it can cause it to break down. If you are operating an industrial plant filled with equipment for air systems, boiler systems, or pumping systems, you likely know how costly equipment breakdowns can be. The key to saving lost revenue spent on new equipment, replacement parts, overtime for workers, and emergency repair technicians is to develop a sophisticated preventive maintenance plan that can help your business avoid expensive downtime.
What Is Preventive Maintenance?
Preventive maintenance, simply put, are the strategies companies take to maintain their equipment–to ensure it’s in optimum functioning condition. It typically involves routine inspections and tune-ups. During inspections, technicians look for signs of trouble such as wearing parts or leaks. If ignored, seemingly small issues can turn into big problems if they cause breakdowns, reduce operational efficiency, or cause damage to other aspects of the equipment or the company’s products.
Moreover, some equipment problems actually pose serious threats to both workers and the property. Companies must take preventive maintenance seriously in order to reduce liabilities and keep their plant running safely at all times.
How Do Equipment Problems Cost Industrial Companies?
The cost of preventive maintenance is less than the costs associated with equipment breakdowns. Why is that? One reason is replacing a part during a preventive maintenance inspection requires less downtime than if that part failed and caused significant equipment damage. Not only would the part still require replacement, but the damage would also need to be repaired–and paid for.
Additionally, longer downtimes associated with pumping systems or boiler breakdowns cost the company in terms of productivity. Time is money, as they say. Downtimes set back schedules and, certainly, frustrate customers who may also have tight schedules to maintain. While some customers may forgive an occasional lapse, most will search for other vendors or suppliers if downtime becomes a continual problem.
When industrial equipment breaks down, the company may be forced to pay its workers overtime or pay expensive rates of emergency equipment technicians. All these costs add up and are decidedly more expensive than those routine maintenance checks that help minimize downtime and reduce maintenance costs.
What Are the Benefits of Preventive Maintenance?
Developing a preventive maintenance plan is associated with numerous benefits for industrial companies. First, of course, is the money savings. Preventive maintenance allows companies to save thousands of dollars associated with breakdowns, emergency repairs, overtime pay, and associated delays. Companies that develop robust maintenance plans are also surprised less often by costly repairs. In fact, they find it easier to budget for equipment because maintenance is associated with costs that are easier to pinpoint.
For instance, maintenance plans can include the costs of replacement parts. Companies can more easily budget for system maintenance than they can for breakdowns and downtime. A maintenance plan can also include inventory of parts so that if a worn part needs replacement, the technicians can quickly make the repair. If there is no part in stock, the company must obtain it quickly or its equipment will remain inoperational.
In addition to money savings, maintenance also supports equipment longevity so that companies can get as much value as possible from the life of their machines. Breakdowns can reduce equipments’ longevity and require early replacement. Equipment is an asset; by maintaining it carefully in order to ward off serious problems, companies can get a better return on their equipment investments.
Developing a Preventive Maintenance Plan
To minimize downtime and save money, industrial companies should develop robust preventive maintenance plans that are highly specific and designed for each system and its equipment. To develop a strong plan, here are some elements to include:
Your preventative maintenance plan should have an inventory of all equipment along with specific information such as its location, specifications, make and model number and parts used. When you have your inventory, you’ll find it easier to schedule its routine maintenance as well as to track its condition or the tasks taken to maintain the unit.
It takes time and resources to inspect and maintain industrial equipment. Moreover, some measures may need to be taken after hours or at certain times in order to minimize interruption to production. Companies also have to consider how often each piece of equipment should be inspected and schedule their maintenance accordingly. Scheduling preventive maintenance for an industrial plant is a complex job. However, an effective maintenance schedule reduces downtime and supports operational success.
It takes qualified maintenance pros to maintain and repair industrial equipment. Your plan should account for these techs. While many companies hire and retain talented maintenance teams, there are times when outside help may be required. Be sure that your plan has the contact information for equipment vendors and outside equipment technicians.
Structure for Decision Making
When repairs or replacements are needed for equipment, who signs off? Your plan should denote the process for okaying equipment repairs, part replacements, and so forth. Having a detailed plan in writing is ideal as all companies experience turnover. New techs and plant employees will benefit by knowing all the details of equipment plans, including who makes decisions regarding equipment maintenance.
Short-Term and Long-Term Maintenance Tasks
Each piece of equipment is likely associated with various types of preventive maintenance tasks–some have to be completed routinely (i.e. filter changes), while others might require only annual checks. These tasks should be scheduled accordingly.
When you have a robust preventive maintenance plan, you’ll find that it’s an actionable document. Its use will be integral to caring for your machinery and equipment. Be sure that your technicians record the completion of their maintenance tasks and repairs so you have a record of work and can easily tally the costs associated with your equipment maintenance.
Common Pieces of Equipment in Industrial and Manufacturing Settings
Industrial machinery includes some of the most diverse pieces of equipment due to their ability to handle the most intricate and some of the most perilous tasks in industrial settings. Several machines are used in various settings, but for the most part, you will see about just the same in almost every industry or manufacturer. Each machine fulfills a specific purpose. As a wholesale supplier of industrial machines, we understand the importance of educating educate our clients and customers on these different kinds of machines and what they are used for. Read on to learn more about them!
These machines utilize a manufacturing method that cuts and removes materials to create smaller or pre-existing parts. These machines have been popularly used recently in many industrial settings because they are fast and efficient. They do most of the work and barely need to be operated. In fact, they are predetermined what to cut by a computer operator and then make the necessary movements.
Tanks can be found in many manufacturing settings and that is because manufacturers are constantly faced with the need to store bulk quantities of their products. Having the right storage tanks on-site guarantees having more than enough contents to work with and will not fall short of supply. Additionally, there are many tanks that are offered in several sizes depending on what they will hold and store.
Mixers are commonly used in manufacturing settings that provide to construction or civil engineering companies. Operations in some manufacturing settings will heavily depend on mixing materials properly. There are several kinds of mixers such as ribbon mixers, batch compounders, continuous mixers, disperser mixers, double arm mixers, drum tumbles, and really, the list can go on, but that’s just to name a few!
It is important that these industrial settings have generators because should a big storm hit, it will completely stop all of their operations. Having their own generators stores their own electricity which they can use should these kinds of catastrophes happen. When these settings operations come to a halt they can lose revenue and lose customer respect, so this is why these facilities are always equipped with generators.
Compressors and Pumps
Compressors and pumps are also very important to these industries and settings. These machines are often found in plants that specialize in natural gas production. Compressors and pumps are designed to help maintain the required level of pressure and to transport materials to their anticipated destination in order to complete the job successfully.
Cranes and Lifts
Cranes and lifts are necessary for almost every kind of industrial setting. Getting, receiving, or reaching large-scale products will almost always require the use of a crane or lift. Lifts and cranes are often used in warehouses, construction, mining, automotive, and aerospace sectors. They each have specific uses of lifts and cranes for their manufacturing and constructive processes.
As the name states, shredders are meant to help break down large materials into more manageable sizes whether they will be used for operations or if they need to be dumped. Shredders are often used to disintegrate pieces of plastic, rubber, and other kinds of materials. Shredders are commonly seen in almost every manufacturing facility.
These pieces of equipment are used as linear actuators to apply unidirectional force in many engineering applications. The rod within these cylinders is what transmits the power from the displacement of the pressurized hydraulic fluid through the piston inside the shell. This is used in many marine and offshore operations. These units power many engines.
Packaging and Handling Equipment
Many manufactured products, like many other products, have to be packaged accordingly before being delivered to the recipient. Almost all manufactured products will require some sort of special handling and care during the manufacturing process. This is what makes packaging and handling equipment some of the most necessary pieces of equipment in these companies because, at some point, this is a task they will have to take care of.
Choose Wisco Supply as Your Go-To Industrial Wholesale Supplier
At Wisco Supply, we are driven by not only providing customers with the equipment they need by giving the best service and guidance possible. With that, we guarantee to be the best source for industrial machinery. Contact us to learn more about how we can help you.
Human beings have gotten quite good at lifting heavy things. The manufacturing sector knows all too well the need for lifting and moving heavy cargo and materials. This would be so much more dangerous and laborious if it weren’t for the marvel of modern machines that allow for easy access and movement of shipments, equipment, tools, and more.
As one of the darlings of the Industrial Revolution, the overhead crane has improved production and efficiency—not to mention safety. So, ever wonder about this hulk of a machine? Here’s what you need to know about this awesome heavy-duty vehicle.
The Overhead Crane Arrives in Time for the Industrial Revolution
Before the age of Industrialization hit the shores of the United States, many Western European nations were experiencing their industrialization era. The first overhead cranes were steam-powered and emerged thanks to a German company called Ludwig Stuckenholz.
During England’s Industrialization, an electric overhead crane came onto the scene in a Gun Factory in London. These bad boys were first used to lift guns and ammo, as needed for the Royal Army. The capacity of this heavy-duty machine increased as added features like electrical control systems and mass-produced electric hoists were implemented. In the 1930s, the first portable electric chain hoist was presented in America.
Today, new technologies have improved the crane’s capabilities even more.
So once these vehicles arrived on the scene, the movement of construction components, steel parts, and other heavy cargo improved efficiency.
Fact #1: Named after a bird, first used by ancient civilizations
Cranes in industrial settings and construction sites are named after a bird. This is an oft-cited fact, but the real question is, “why?” This lifting device is shaped and functions similar to the beautiful omnivorous bird found throughout the world. The bird has long legs, a long neck, and long beaks. When the bird bends down to pick something off the ground, they function as a lever. The machine crane is a lifting device made up of a vertical column and a boom that points upwards at an angle with the capacity to rotate. This setup allows the crane to use force to lift heavy objects while remaining stable. The Greeks were onto this long ago and it’s why they are often credited as being responsible for early versions of the crane. They developed machines that operated with winches and pulleys in order to move heavy equipment. The Romans are often credited with perfecting the concept by adding large treadwheel drives to increase load capacity.
While a symbol of eternal youth and happiness, the crane (bird) has served as a great model for modern machinery. Although, there are no guarantees that operating a crane will keep you forever young!
Fact #2 The Overhead crane is essential for over 10 major industries
Different varieties of cranes are essential for different industries within the manufacturing sector. Bridge cranes, gantry cranes, and other overhead cranes are essential for getting important jobs done and maintaining operations. The cranes are therefore intricately tied to the overall economy! Industries like:
- Storage facilities and warehouses: Any warehouse that stores heavy equipment or cargo will need to move that stuff around.
- Automotive industry: Any major auto assembly line will have to move their product from station to station, this may include moving heavy components, other machinery, and more.
- Power plants: These large facilities are powered by generators that often need replacing. These are heavy pieces of equipment that cannot be moved so easily. The crane helps in the careful removal and replacement.
- Aviation industry: Building and repairing planes means the movement of heavy metal components. Engines, propellers, wing components, and other essential parts need to be moved carefully.
These are just a few. You can expect to find the handy dandy crane in other industries including transportation, shipbuilding, construction, and more.
Fact #3 There are over 20+ types of cranes
Not all cranes are created equal. The concept is relatively consistent among the many designs, but each type of crane serves a very specific purpose and is a specialized task. For example, once heavier steel products were produced after WWII, the cranes were installed in the back of vehicles to create the modern mobile cranes. Common crane types include:
- Mobile cranes
- Tower cranes
- Rough terrain crane
- Truck-mounted crane
- Railroad crane
- Aerial crane
Fact #4 There is a Biannual Crane Count
Cranes are so important in the construction industry and indicate the level of work being completed, that there is a biannual crane count. The counting of cranes helps people gauge the health of the construction industry and the count of new projects. For example, this report shows that a recent crane count suggested North America has fewer cranes than it did in 2017 and that the increase in cranes in Toronto is likely due to the building of high-rise condos.
New Technologies Improving the Function and Reliability of Cranes
Every other industry has been touched by the good graces of smart technology and GPS. The crane business is no different. Because some factory cranes don’t have full-time operators anymore, some industry experts argue that crane operators might not be as well trained as they once were. This shift indicates that using technology to improve the function of the cranes helps the crane operators pick up the task much more easily.
Smart features and new improvements in some newer versions of cranes include:
- Adaptable speed controls
- Anti-sway control
- Shock-load resistance
- Programmable auto-positioning that can do repetitive tasks
Get the Right Equipment and Supplies with Wisco Supply
We’re not your typical wholesaler. We carry a wide range of industrial equipment, products, and services. As far as heavy equipment, count on us for cranes and monorails, hoists, crane electrification systems, hoist electrification systems, hoists, and bridge components.
Have questions about what you need or any of our services? Connect with us today.
Power plants produce power. Power makes the world go round. In the 19th century, the world was barely beginning to grasp the immensity of electricity and the role that it would play in transforming society. The ubiquitous nature of electricity and our easy access to power might make it seem simple enough. The history of generating power is a long and winding road marked by significant milestones, discoveries, and great minds—all with their unique contributions to the diverse and robust power generation mechanisms we have today. From the light bulb to generators, to industrial boilers, the generation of power basically sustains the way of life we are so accustomed to in the modern world.
Power Plants, Generators, Boilers & Other Essential Industrial Equipment
A power plant generates electricity from a variety of sources or primary energy. They often convert mechanical energy into electrical energy to be used for manufacturing or other energy needs. According to the U.S Energy Information Administration, as of December 31st, 2019 there were 22,731 electric generators and about 10, 346 utility-scale electric power plants in the nation. That’s a lot of power! Every power plant uses at least one generator. There are different types of power plants that derive their power from a variety of sources.
From Coal to Gas to Nuclear Discoveries
From Thomas Edison to Nikola Tesla, to the less well-known names of Hippolyte Pixie, Charles Wheatstone, Charles R. Brush, the unlocking of electricity was led by many scientific minds. The discovery helped to illuminate our cities, and kickstart the industrial revolutions across the Western world. Advances in alternating current technology and hydropower had made their way to the world stage by the late 1900s. Coal power, however, had established itself as the leading means towards power generation. Steam generators were producing relatively high power by the onset of the 20th century. By the 1910s, turbines and steam generators were being used to increase coal-fired power plants. The production of coal grew various industries and helped spearhead the production boom in the early turn of the century.
Then came natural gas. Today natural gas is a powerful energy source that keeps so much of the energy supply in America up and running. American inventor Charles Curtis would offer an invention of a different turbine to General Electric Co. The breakout of World War I and later World War II would kick the production of natural gas energy to overdrive. In 1948, GE installed its first commercial gas turbine for power generation.
Then came the atom. Well, the atom had long been discovered but scientists were not quite sure how to harness its power for energy production. Throughout the early 20th century, atomic principles were a topic of deep interest. Einstein’s theory of relativity emerged in 1913 and continued to feed the study of the atom with scientists like Enrico Fermi and others that uncovered the splitting of the atom. As these different discoveries and scientific milestones turned to the evolution of better, more efficient, and cheaper energy, the world continued to grow, produce, and perfect the process and equipment.
Different Types of Power Plants
Power plants derive their power from different sources. The most common fuels are coal, natural gas, and uranium. Hydroelectricity (the use of water) is also used in some instances. Plants can also create power from wind, geothermal flows, and solar.
In the United States the percentage of power sources is broken up as follows:
- Natural gas: 31.9%
- Coal and coal products: 34.2%
- Nuclear: 19.3%
- Hydro: 5%
- Solar/wind: 5.4%
Thermal Power Plants — The Power of Heat
Heat contains energy. Thermal power uses heat sources like steam and high pressures to harness that energy.
Fossil fuel plants: These plants burn coal or oil to create the heat they then use to generate steam. This drives the turbines and creates electricity.
Nuclear power plants: The nuclear power plant uses fission processes to generate electricity. This is where the splitting of the atom comes in. When uranium nuclei are split, it creates thermal energy needed to create steam. The steam then spins a turbine and generates electricity.
Solar power plants: These plants are different, as their main source of energy is the rays of the sun. The sun’s rays create the steam needed to generate the power.
Boilers are often used in some power plants to produce the high pressured steam needed for energy production. Manufacturing plants may use a boiler to create the energy they need to power their operations. Boilers extract the energy from the source (coal, natural gas, or nuclear heat) and heat water into steam to produce power. There are also approximately 226,000 manufacturing facilities and 21,000 other facilities that have industrial boilers.
With Great Power Comes Great Equipment- Find What You Need With Wisco Supply
Today’s industrial supply chain is a complex world of creation, production, and manufacturing. In order to produce the services and products that we all enjoy, we need the power and electricity to keep operations running. We have the supplies you need at Wisco Supply.
Questions about our products or industrial supplies? Connect with us today.